2010-02-02 12:18:12 -

Global Green USA : , Mountaire Farms, and Interstate Container announced completion of the conversion of the largest poultry plant in the US to recyclable, wax-alternative boxes, thereby reducing costs and environmental impact, and assisting its customers in cost-effectively meeting their environmental goals.

At the International Poultry Expo, Global Green USA applauded Mountaire Farms and Interstate Container for their pioneering roles in reducing the environmental impact of wholesale transfer packaging as this innovation has the potential to influence the design of transfer packaging for all types of poultry, meat, produce and seafood delivered to grocers and restaurants throughout the world. Global Green also called on the food packaging industry to convert to this newly achievable green standard.

It is estimated that

1.5 million tons of un-recyclable wax-coated corrugated boxes are discarded in the U.S. each year. If coated corrugated boxes were designed for recycling and recycled, a greenhouse gas savings of 5 million mtCO₂e, equivalent to removing from one million passenger vehicles from the road, would be realized, and U.S. grocers and restaurateurs could save $63M annually in avoided disposal fees. 1

According to Annie White, Director of Global Green USA’s Coalition for Resource Recovery, “Converting to transfer packaging certified as recyclable by the Fibre Box Association, is a readily achievable step that industry and businesses can take to improve their environmental performance, enhance their service to customers, and improve their bottom line. Through dedication and perseverance, Interstate Container and Mountaire developed a cost-effective, high-performing offering that enhances service to its customers. Global Green calls on others in the poultry, meat, produce, and seafood industries, to develop solutions for all food and packaging types, rapidly accelerating their use.”

Global Green USA’s sentiments were echoed in a statement provided by Chris Moyer, manager of the National Restaurant Association's Conserve program, “The delivery of poultry, seafood, and produce in recyclable boxes helps divert potentially reusable materials from landfills. High performing, cost-competitive recyclable boxes also provide another way restaurateurs can improve their bottom line and meet environmental goals, which is what we advocate through our Conserve initiative. We encourage the use of packaging made of recycled materials and similar innovations that assist restaurants in greening their operations.”

"To be competitive in today's world economy, our goal must be the sustainable use of materials," said Matt Hale, director of the U.S.

Environmental Protection Agency's Office of Resource Conservation and Recovery. "Producing materials that can be recovered and reused at end of life helps us achieve this goal."


The full conversion of Mountaire’s first facility and the largest poultry plant in the US, located in Lumber Bridge, NC, was completed in January.

The switch to FBA-certified recyclable packaging is only one component of the sustainable packaging transition. The box size was reduced, all wax was eliminated from the box, reducing the use of corrugated and petroleum products. If all of the newly designed boxes were recycled, the greenhouse gas benefit from source reduction and recycling the boxes would be 100,000 metric tons of carbon dioxide emissions annually. 2 In addition, the switch from ice-packed poultry to modified atmosphere packaging is estimated to save millions of gallons of water annually.
Combined these innovations also improve efficiency, streamline operations, and provide a safer work environment.

1 According to the U.S. EPA 2007 MSW Facts and Figures, 31 million tons of OCC is discarded each year. The Fibre Box Association estimates that 5% of OCC is wax coated. EPA WARM Tool and Greenhouse Gas Equivalencies Calculator were used to calculate potential greenhouse gas savings. National restaurateur and grocers savings are based on a national average tipping fee of $42.08 based on the 2006 data in BioCycle’s State of Garbage report.

2 Greenhouse gas savings calculated using EPA’s WARM tool.

Saving assumes 100% of the boxes generated are recycled.

Coalition for Resource RecoveryAnnie White, Director awhite@globalgreen.org : mailto:awhite@globalgreen.org 347-271-0243 www.thecorr.org :